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What causes the wire breakage of the punching chain plate?

July 28, 2023
Punching chain plate screens sometimes have broken wires during the production process, which seriously affects the quality of the chain plates. Many people who are not skilled and inexperienced don't know where the problem is, and don't know how to solve it. Let's take a look at this problem.
1. The size adjustment of the mold is wrong, which will cause the proportion of the normal compression ratio to be disordered during the weaving process, resulting in disconnection. The solution is to ensure the size of the mold.
2. The mold process interrupts the oil or cuts off the water, causing the mold to run a large hole distance for a short time, and the compression ratio is out of balance, thereby breaking the wire. The solution is to add lubricant to each mold in time to ensure its cooling and lubrication.
3. When the wicker wire appears in the weaving process, the wire is too fast to cause the stainless steel wire to break. The solution is to change the mold to ensure that the phenomenon of the wicker wire no longer occurs.
4. A natural road in the mold consumes too fast, resulting in a misalignment of the compression ratio before and after weaving, and the occurrence of broken yarn appears mainly as a broken wire in one position. The solution is to change the mold and adjust the compression ratio before and after until normal.
The above is the cause of the wire breakage phenomenon in the punching chain plate , I hope to help everyone.
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Mr. lily

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